Key measures for anti-stuck design
Valve stuck is generally caused by excessive friction between the valve core and the valve seat or blockage by foreign matter. When designing the brass ball valve, the matching clearance between the ball and the valve seat is optimized to ensure flexible rotation and reduce friction resistance. At the same time, the surface of the ball is polished to reduce the surface roughness, making it smoother during the switching process and reducing the possibility of stuck.
The use of wear-resistant materials as seals, such as polytetrafluoroethylene, not only ensures the sealing performance, but also reduces the friction coefficient, thereby effectively preventing the stuck phenomenon caused by wear or expansion of the seal.
Application practice of anti-blocking design
Valve blockage is usually caused by the accumulation of impurities or scaling substances in the fluid. For this reason, the flow channel design of the brass ball valve fully considers the smoothness of the fluid, and the internal channel of the valve body adopts a simple and smooth structure to reduce the risk of dead corners and accumulation of deposits.
The gap between the valve body and the ball is reasonably designed, so that impurities are not easily retained and the probability of blockage is reduced. Some products will also use a structural design with a self-cleaning function, using the fluid flushing effect to reduce scaling, which helps to keep the valve unobstructed.
The important role of material selection in anti-clogging
Brass itself has a certain corrosion resistance, which can effectively resist the corrosion of some chemical media, reduce material peeling or deformation caused by corrosion, and thus reduce the risk of clogging. The selection of sealing materials is equally important. Corrosion-resistant and wear-resistant seals not only increase the life of the valve, but also help prevent particles from adhering to and clogging the valve.
Daily maintenance and anti-clogging suggestions
Although the design takes anti-stuck and anti-clogging into consideration, regular maintenance and inspection are also critical in actual use. Cleaning impurities inside the valve and maintaining the cleanliness of the fluid will help extend the service life of the valve. For occasions with complex working environments, it is recommended to install a filter device to prevent large particles from entering the valve and reduce the risk of clogging. Regularly operating the valve to avoid keeping the same switch state for a long time can also effectively prevent stuck caused by static.
Structural improvements promote performance improvement
In recent years, with the advancement of technology, some brass ball valves have adopted improved structural designs, such as adding a wear-resistant coating to the valve core and optimizing the elastic structure of the sealing ring to further reduce friction and clogging problems. At the same time, a dustproof sealing device is used at the valve stem to prevent external dust from entering and protect the internal parts of the valve from contamination. These improvement measures effectively improve the reliability of brass ball valves under complex working conditions and enhance their anti-seizure and anti-clogging capabilities.